Demulsifier Emulsion Breaker

RXSOL DEMULSIFIER is Water-In-Oil Demulsifiers, which can be used as stand-alone Demulsifiers to separate Formation Water from Crude Oil Emulsion.

RXSOL Demulsifier  is a totally organic liquid formulation of surfactants and  soluble in toluene, Xylene, Aromatic solvent, crude oil for the demulsification of water in oil and oil in water, capable of performance at room temperature, but with improved speed and percentage of oil removed when applied at temperatures near 60 deg. C (140 deg. F). RXSOL crude oil demulsifier destabilizes the oil-water interface that surrounds each water particle in the emulsion, replaces the emulsifier molecules (if any), and allows the water to coalesce. RXSOL crude oil demulsifier (demulsification of crude oil) is a completely combustible, non-abrasive; non-ash-forming treatment, which will improve the quality of the fuel it, is added to. The effects of crude oil demulsifier in demulsification of water in crude oil emulsions are based on relative rates of water separation were recognized through emulsion breakers.

Application

RXSOL DEMULSIFIER is  Water-In-Oil Demulsifiers, which can be used as stand-alone Demulsifiers to separate Formation Water from Crude Oil Emulsion. There are vast differences and Characteristics of Crude Oils produced in various Fields. Use and application Oil Soluble Demulsifier Testing & Selection is accomplished by standard Bottle Tests in Lab followed by Field Trial Tests. They are commonly used in the processing of crude oil for effectively separating formation water from emulsions in crude oil.

This is a complex chemical which is removed water from the water in Oil (W/O) and oil in water (O/W) emulsion, which are generated or produce in Crude oil, Petroleum recovery & refinery process. As this Emulsion contains water, which causes many problem for oil & gas producer so the emulsion have to be brake down or demulsified to separate out the water. 

Demulsifier or Emulsion-breaker is used in 

  • Remove oil from wastewater stream.
  • Remove water from petrochemical, natural oils & water-gas mixture.
  • Remove solid from the sludge.
  • Minimize the wastage to store from waste system. 

Mineral crude oil producer, supplier, petroleum & Petro chemical process plant, oil refinery plant, waste water treatment plant etc use Demulsifier or Emulsion braker. 

Demulsifier or Emulsion braker is not only remove the water from emulsion but also help in following manner : 

  • Lower the operating cost.
  • Lower emissions.
  • Reduce wastage & its disposal cost. 
  • Increase the profit by recovery of material.
  • Increase the efficiency of the plant.

Packing : 50 & 200 Kg in M.S. / HDPE Drum.

Due to vast differences in characteristics of crude oil produced in various fields, as well as in the production plant & treatment systems, Demulsifier or Emulsion-braker is usually formulated as per specified field to get optimum result.

Application Area Description
Crude Oil Dehydration Units Accelerates separation of free water from crude oil before transport or refining
Electrostatic Treaters Enhances electric field coalescence by weakening emulsion film strength
Storage Tanks & Tank Bottom Cleanup Treats heavy emulsions and water layers in storage facilities
Desalting Operations Aids in removing salts and brine from crude prior to refining
Slop Oil Treatment Recovers saleable oil from emulsified waste and tank drainings
Pipeline Cleaning and Pre-Export Prep Ensures export crude meets BS&W specifications by breaking residual emulsions
Offshore Platforms Used in upstream separation trains for immediate dewatering of produced fluids
Truck and Railcar Loading Points Prevents water carryover in crude oil during transportation
Application Area Description
Crude Oil Dehydration Units Accelerates separation of free water from crude oil before transport or refining
Electrostatic Treaters Enhances electric field coalescence by weakening emulsion film strength
Storage Tanks & Tank Bottom Cleanup Treats heavy emulsions and water layers in storage facilities
Desalting Operations Aids in removing salts and brine from crude prior to refining
Slop Oil Treatment Recovers saleable oil from emulsified waste and tank drainings
Pipeline Cleaning and Pre-Export Prep Ensures export crude meets BS&W specifications by breaking residual emulsions
Offshore Platforms Used in upstream separation trains for immediate dewatering of produced fluids
Truck and Railcar Loading Points Prevents water carryover in crude oil during transportation

 

Application Area Description
Crude Oil Dehydration Units Accelerates separation of free water from crude oil before transport or refining
Electrostatic Treaters Enhances electric field coalescence by weakening emulsion film strength
Storage Tanks & Tank Bottom Cleanup Treats heavy emulsions and water layers in storage facilities
Desalting Operations Aids in removing salts and brine from crude prior to refining
Slop Oil Treatment Recovers saleable oil from emulsified waste and tank drainings
Pipeline Cleaning and Pre-Export Prep Ensures export crude meets BS&W specifications by breaking residual emulsions
Offshore Platforms Used in upstream separation trains for immediate dewatering of produced fluids
Truck and Railcar Loading Points Prevents water carryover in crude oil during transportation

 

Application Area Description
Crude Oil Dehydration Units Accelerates separation of free water from crude oil before transport or refining
Electrostatic Treaters Enhances electric field coalescence by weakening emulsion film strength
Storage Tanks & Tank Bottom Cleanup Treats heavy emulsions and water layers in storage facilities
Desalting Operations Aids in removing salts and brine from crude prior to refining
Slop Oil Treatment Recovers saleable oil from emulsified waste and tank drainings
Pipeline Cleaning and Pre-Export Prep Ensures export crude meets BS&W specifications by breaking residual emulsions
Offshore Platforms Used in upstream separation trains for immediate dewatering of produced fluids
Truck and Railcar Loading Points Prevents water carryover in crude oil during transportation

 

Dose

Dose recommendations have to be made on a case-by-case basis. The dosage of RXSOL DEMULSIFIER prescribed to break a particular emulsion varies from as little as 1 ltr per 20,000 Ltrs (50 ppm) of oil to as much as 1 Ltr per 10,000 ltrs (100 ppm) of oil. A few companies have even found that 20 ppm was more effective than the higher dosages, so we suggest adding the lower levels to your laboratory bench tests to verify the correct dosage for the specific application. Finding the most cost-effective dosage, as well as determining the best conditions of temperature, slow mixing, settling time, etc., is best done in the laboratory, using a sample of the actual oil or waste and a sample of Demulsifier.


Methodology for Evalution of Demulsifier :


Step 1 :Treat 100ml of the emulsion with 40 mg/litre of Demulsifer, (using 1% w/v solution in xylene in 100 ml graduatd conical tube) and give 100 shakes of approximately 12 in stroke

Step 2 : Place treated emulsion in water bath maintained at 70 +1oC for a period of 15 minutes and allow it to settle for 5 minutes at 30+2oC. measure the quantity of clear water settled

Step 3 : Conduct a blank test with untrented emulsion under condition similsr to treated emulsion

Step 4 : Subtract the water seprator if any in blank test from treated sample and denote it as V. Similarly subtract the water separated from blank from total water present in emulsion and denote it Vo.

Report Efficiency Percentage as Follow : % Effiency =(V/ Vo) x 100

 

System Recommended Dosage
Crude oil dehydration 10 – 100 ppm (based on emulsion tightness)
Electrostatic treaters 25 – 75 ppm
Slop oil and tank bottoms 50 – 200 ppm
Technical specifications

 

 Physical appearance Clear free flowing brown colour homogeneous liquid
Specific Gravity @ 25° C 0.92 ± 0.02
Viscosity @ 25° C < 30 cps [cst]
Pour Point < 0° C
 ph range 5.0 – 8.0
Solubility in Hydrocarbons Soluble
Solubility in water Insoluble
 Flash point ° C >60° C
Shelf Life Minimum two years
Packing 25 Ltrs.
 
Note

Feature and Benefit :

Contains surface-active materials
Separates water from oil
Free from defilements
Excellent stability
Precise chemical composition
Easy to Handle.

RXSOL group is pioneer in manufacturing of oil field chemicals. We are Demulsifier Emulsion Breaker manufacturer and producing this product in large scale. Our multilocation branches enable us to supply this chemicals on short notice period. Demulsifier Emulsion Breaker 25 Ltr supplier in Mumbai, Jnpt, Navi Mumbai, Kandla, Mundra, Manglore, visakhapatnam, Chennai, Kolkata, Ennore, Fujairah, Dubai, Sharjah, Abu Dhabi, UAE, Middle East.

Our company is names as no 1 exporter of RXSOL brand Demulsifier Emulsion Breaker 25 Ltr.

Remarks / Precaution

Storage and Handling : 

RXSOL DEMULSIFIER shall be stored in closed containers away from direct sunlight at ambient temperature. During handling, direct contact with human body is to be avoided. Safety goggles and gloves are recommended for safe handling. The spillage can be handled with dry absorbent like sand, sawdust, etc. On ingestion / eye contact with the product, medical attention should be sought immediately.

MSDS

  

Part Number RXSOL-16-2064-025
Product Name Demulsifier Emulsion Breaker

 Company Details:

RX MARINE INTERNATIONAL
105, A wing , BSEL , TECH PARK.
VASHI ,NEW BOMBAY 400703 INDIA

Stock Point ::: Mumbai, Kandla, Kolkata, Chennai, Gandhidham, Fujairah, Visakhapatnam. Oman, Canada

Phone +91 22 27815541  /    42
Fax +91 22 2781 1318 :::AOH :0091 9821214367
Email mail@rxmarine.com

This product is classified as dangerous in accordance with the Preparations Directive 1999/45/EC.  

Name EC. No. CAS-No. Content Classification

2-ETHYL HEXANOL

203-234-3 104-76-7 5-10%

Xi;R36/38. R52.

FUELS, DIESEL; GASOIL - UNSPECIFIED 269-822-7 68334-30-5 30-60% Carc3;R40
ISO-BUTANOL 201-148-0 78-83-1 1-5% R10 Xi;R37/38,R41 R67
NAPHTHALENE 202-049-5 91-20-3 1% Carc. Cat. 3R40 Xn; R22 N;R50/53

SOLVENT NAPHTHA (PETROLEUM), HEAVY AROM.; KEROSINE - UNSPECIFIED

265-198-5 64742-94-5 5-10% Xn;R65
PROPRIETARY BLEND OF FORMULATORY PRODUCTS - - >45% N/A

The full Text for all R-Pherases are Displayed in Section 16 
 

Limited evidevce of a carcinogenic effect. Flammable.

CLASSIFICATION

 Carc3; R40. R10

 

INHALATION :

Move the exposed to fresh air at once provide rest, warmth and fresh air. perform artificial respiration if breathing has stoped when breathing is difficult, properly trained personnel may assist affected person by administering oxygen. Get medical attention if any discomfort continues.

INGESTION

DO NOT INDUCE VOMITING! NEVER MAKE AN UNCONSCIOUS PERSON VOMIT OR DRINK FLUIDS! Rins mouth thoroughly. Drink plenty of water. Provide rest, warmth and fresh air Get medical attention if any discomfort continues.

 SKIN CONTACT

Remove affected person from source of contamination. immediately remove contaminated clothing. Wash the the skin immediately with soap and water. Get medical attention if irritation persists after washing

EYE CONTACT

Promptly wash eyes with pleanty of water while lifting the eye lids. Continue to rinse for at least 15 minutes. Get Medical attention if any discotinues.

EXTINGUISHING MEDIA 

Use: Water spray. foam. Dry chemicals carbon dioxide (CO2).

SPECIAL FIRE FIRE FIGHTING PROCEDURES 

Cool Containers exposed to flames with water until well after the fire is out.

SPECIFIC HAZARDS By fire, toxic gases may be formed (COx, NOx)
PROTECTIVE MEASURES IN FIRE Full Protective equipment including suitable respiratory protection

 

  

PERSONAL PRECAUTIONS

Wear Suitable Protective clothing to Prevent skin contact. Use respiratory protection in confined areas.

SPILL CLEAN UP METHODS

Wear necessary protective equipment. Avoid contact with skin or inhalation of spillage, dust or vapour. stop leak if possible without risk. Absorb in vermiculite, dry sand or earth and place into containers. Do not contaminate water sources or sewer. Inform Authorities if large amounts are involved. Flush with plenty of water to clean spillage area. Do not let Washing down water contaminate ponds or waterways.

 

  

Usage Precautions

Avoid spilling  skin and eye contact. ventilate well avoid  breathing vapours. use approved respirator if air contamination is above accepted level.

STORAGE PRECAUTION

store in tightly closed original container in a dry, cool  and  well - ventilated place . keep containers tightly closed. Avoid contact with  oxidising  agents.

 

INGREDIENT COMMENTS

WEL=Workplace Exposure Limits

 ENGINEERING MEASURES

 Provide adequata ventilation Observe Workplace Exposure limits and minimise  the risk of inhalation of vapours.
 

RESPIRATORY EQUIPMENT

 If ventilation is insuffcient, suitable respiratory protection  must be provided.

 HAND PROTECTION

 Nitrile gloves are recommended, but be aware that the liquid  may penetrate the gloves. Frequent change is advisable.

EYE PROTECTION

Use approved safety goggles or face  shield.

OTHER PROTECTION Wear appropriate clothing to prevent any possibility of skin contact.
HYGINENE MEASURES

Wash at the end of each work shift and before eating, smoking and using the toilet. wash promptly if skin become wet or contaminated. promptly remove any clothing that becomme contaminated. use appropriate skin crem to prevent drying of skin.

 

 APPEARANCE  Liquid
COLOUR Amber
RELATIVE DENSITY  0.78-0.84 @ 25.C
VISCOSITY 50-200 cps  @ 25.c
 FLASH PONIT (.C)  BETWEEN 23-16 CC (closed cup)

Chemical Stability:Stable under normal conditions of use and storage.
Incompatibility:Strong oxidizing agents such as Nitrates,
Perchlorates or SulfuricAcid, heat, sparks, open flame. Will attack some forms of plastics, rubber and coatings.
Hazardous Decomposition Products:
May form Carbon monoxide and Carbon dioxide when heated to decomposition.
Hazardous Polymerization:Will not occur.

LD50, Oral , Rat: (636 mg/kg, details of toxic effects not reported other than lethal dose value

 

Efficient data are available to evaluate the short and long term effects of Aromatic Hydrocarbon to aquatic life plants, birds, or land animals.
Chemical Fate Information:
Aromatic Hydrocarbon Solvent is non -persistent in water with a half-life of less than 2 days. This material is not expected to significantly bioaccumulate.When released into the soil or into water, this material is expected to quickly evaporate.

Absorb with suitable inert material (vermiculite, dry sand, earth) and place in a chemical waste container for proper disposal in an approved waste disposal facility for incineration in a chemical incinerator equipped with scrubber and afterburner. Do not flush to sewer.
Ventilate area of spill. Have extinguishing agent available in case of fire. Eliminate all sources of ignition. Use non-sparking tools and equipment. Always dispose of in accordance with local, state and federal regulations

D.O.T. Hazard Class: 3
U.N. / N.A. Number: UN1294
Packing Group: II
D.O.T. Shipping Name:
Aromatic Hydrocarbon Mixture
D.O.T. Label: 3


OSHA Status:These items meet the OSHA Hazard Communication Standard (29 CFR 1910.1200) definition of a hazardous material.
TSCA Status:All components of this solution are listed on the TSCA Inventory or are mixtures (hydrates)
of items listed on the TSCA Inventory.
Sara Title III:

Section 302 Extremely Hazardous Substances:Not Applicable
Section 311/312 Hazardous Catagories:Acute, Chronic, Fire:Yes; Pressure, Reactivity: No
Section 313 Toxic Chemicals:Not Applicable
WHMIS: B-2: Flammable and Combustible Material. Flammable Liquid. D-2B: Poisonous and Infectious Material.
Materials causing other toxic effects
The information provided about the product on this Safety Data Sheet  has  been  compiled  from  knowledge of the individual constituents The data given here is based on current knowledge and experience. This Safety Data Sheet describes the product in terms of safety requirements and does not signify any warranty with regard to the product's properties.The data given here only applies  when  product  used for proper application(s). The productis not sold as suitable for other  applications -  usage  in  such  may  cause  risks  not mentioned in this sheet. Do not  use for other application(s) without seeking advice from manufacturer.

DISCLAIMER OF LIABILITY :The information in this SDS was obtained from sources which we believe are reliable. However, the information is provided without any warranty, express or implied, regarding its correctness. The conditions or methods of handling, storage, use or disposal of the product are beyond our control and may be beyond our knowledge. For this and other reasons, we do not assume responsibility and expressly disclaim liability for loss, damage or expense arising out of or in any way connected with the handling, storage, use or disposal of the product. This MSDS was prepared and is to be used only for this product. If the product is used as a component in another product, this MSDS information may not be applicable.

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