COAL STAIN REMOVER
RXSOL Coal Stain Remover is a heavy-duty marine cleaning chemical developed for the removal of stubborn coal stains, coal dust, carbonaceous deposits and cargo residues from compatible surfaces in bulk carrier cargo holds.
Application & Uses
Applications
|
Application |
Purpose |
|---|---|
|
Bulk Carrier Cargo Holds |
Removal of coal stains after cargo discharge |
|
Cargo Hold Bulkheads |
Cleaning black coal residues from compatible painted surfaces |
|
Tank Tops |
Removal of accumulated coal dust and staining |
|
Cargo Hold Frames |
Cleaning deposits from structural surfaces |
|
Hatch Covers |
Removal of coal dust and surface contamination |
|
Coal Handling Equipment |
Cleaning compatible industrial equipment |
|
Port Cargo Handling Areas |
Removal of coal-related contamination from suitable surfaces |
|
Industrial Maintenance |
Cleaning carbonaceous dust and associated oily deposits |
• Effectively removes, Coal Carbon, pet coke and mineral & lime deposits from cargo holds and tanks.
• Can also be efficiently used as a general purpose cleaner to eliminate bad odors in tanks and other closed systems.
• Acts quickly and thoroughly.
• Can safely be used on all metals and metal alloys (even if painted/varnished).
• Non–flammable, non–toxic, non–conductive & non–volatile.
• Soluble in seawater and fresh water.
• No known effect on rubber or plastic compounds.
• May be combined with a specific range of other products.
• Cost effective, easy to apply and use.
Dosage & Directions for Use
Suggested Dilution Guidelines
The following table is for preliminary cleaning trials only. It is not a validated product-specific dosing recommendation.
|
Contamination Level |
Suggested Trial Dilution |
|---|---|
|
Light Coal Dust |
2–5% cleaning solution |
|
Moderate Coal Staining |
5–10% cleaning solution |
|
Heavy Coal Stains |
10–20% cleaning solution |
|
Extremely Stubborn Deposits |
Determine by controlled testing |
Example: A 10% solution by volume contains 10 litres of chemical made up to a final volume of 100 litres with water, assuming the formulation is suitable for water dilution.
The final dilution must be confirmed based on cleaning performance, product chemistry, coating compatibility and manufacturer instructions.
RXSOL PCS (Coal / lime Remover) may be used concentrated or diluted with water, depending on the degree of contamination, the surface area to be treated, the desired degree of cleaning and the available downtime.Actually, the user is the best one capable to regulate the quantity and concentration to be used for the situation at hand.In any case, when the accumulation is not heavy, a 50% solution with water must be used. Otherwise,Rxsol PCS (Coal Remover). can be used undiluted especially when deposition is heavy and hard spots persist.
Cleaning Procedure
Conventional cleaning methods such as a brush,hard sponge, thick and hard broom and /or a mop can be used on heavy duty and hard stain deposits.Note that for heavy accumulations the cleaning procedure might be necessary to be repeated until the results are satisfactory. Furthermore, is important to keep in mind that 1 litre of Rxsol PCS (Coal / lime Remover) is sufficient to cover a surface area of 8–10 square meters.
NOTE ::: -- Let this product soak into the surface for 30-45 minutes. Then using a high-powered spray washer blast the surfaces until the stains and discoloration is gone.
Technical Specifications & Properties
Typical Physical & Chemical Properties
|
Property |
Typical Description |
|---|---|
|
Product Name |
Coal Stain Remover |
|
Brand |
RXSOL |
|
Product Type |
Heavy Duty Marine Cleaning Chemical |
|
Appearance |
Liquid |
|
Colour |
Formulation-dependent |
|
Chemical Nature |
Detergent-based cleaning formulation; alkalinity to be confirmed |
|
Primary Function |
Removal of coal stains and carbonaceous residues |
|
Solubility |
Water-dilutable, if confirmed for the supplied formulation |
|
pH |
To be confirmed |
|
Specific Gravity |
To be confirmed |
|
Foaming Characteristics |
Formulation-dependent |
|
Application |
Spray, foam or controlled manual cleaning |
|
Recommended Surfaces |
Compatible marine cargo hold coatings |
|
Packing |
25 L, subject to confirmation |
The above information describes the intended application of the product. Exact pH, density, appearance, chemical composition and other specifications must be verified from the finished formulation.
PROPERTIES
RXsol PCS (Coal Remover) is a concentrated liquid solution containing powerful surface– active agents, a corrosion
inhibitor and aqueous chemical agents.
Appearance / Color : Clear, light yellow liquid.
Specific gravity : 1.1–1.2 gr/cm3 at 20°C
pH : 11.5–12.5
Refer this link for complete set of HOLD CLEANING KIT ::: http://rxmarine.com/Ship-hold-cleaning-kit-set-supplier
Recommended Industrial & Shipboard Areas
Factors Affecting Cleaning Performance
The cleaning performance of RXSOL Coal Stain Remover depends on:
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Type and grade of coal handled.
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Duration of cargo contact with the surface.
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Thickness of accumulated deposits.
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Presence of oils, grease or other cargo contamination.
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Surface roughness and condition of the cargo hold coating.
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Cleaning solution concentration.
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Water temperature.
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Contact time.
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Washing pressure and mechanical assistance.
Older or damaged coatings may retain coal staining even after loose deposits have been removed.
Compatibility
RXSOL Coal Stain Remover is intended for compatible cargo hold surfaces.
Before application, verify compatibility with:
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Epoxy-coated cargo holds
-
Polyurethane-coated surfaces
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Painted steel bulkheads
-
Hatch cover coatings
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Rubber seals and gaskets
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Aluminium components
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Galvanized surfaces
Test the cleaning solution on a small, inconspicuous area before full-scale application.
Highly alkaline or solvent-containing formulations may affect certain paints and sensitive materials.
Safety & Handling
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Read the product Safety Data Sheet before use.
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Wear chemical-resistant gloves, protective clothing and suitable eye protection.
-
Avoid inhalation of cleaning spray or mist.
-
Provide adequate ventilation in enclosed cargo holds.
-
Follow confined-space entry procedures where applicable.
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Avoid direct contact with skin and eyes.
-
Do not mix with acids, oxidizing agents or other cleaning chemicals without compatibility verification.
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Prevent uncontrolled discharge of cleaning solutions and coal-contaminated wash water.
-
Use suitable chemical-resistant spraying and pumping equipment.
Environmental Precaution: Cargo hold wash water must be managed in accordance with MARPOL Annex V, applicable port requirements and any cargo-residue classifications. Chemical cleaning agents must also meet the relevant discharge requirements; do not assume that wash water may be discharged overboard.
Storage & Shelf Life
Store in tightly closed, properly labelled containers in a cool, dry and well-ventilated location.
Keep away from direct sunlight, excessive heat and incompatible chemicals.
Shelf Life: To be established from the approved product stability specification.
Packing
Product: RXSOL Coal Stain Remover Packing: 25 L cans, with larger drum or IBC packing subject to confirmation.
Frequently Asked Questions
Q1. What is RXSOL Coal Stain Remover used for?
It is intended to remove coal dust, black coal stains and carbonaceous cargo residues from compatible marine cargo hold surfaces.
Q2. Can it be used for bulk carrier hold cleaning?
Yes. Cargo hold cleaning after coal discharge is its primary intended application.
Q3. Can it remove old coal stains?
It may help reduce stubborn coal staining, but results depend on deposit age, surface condition and the extent to which contamination has penetrated the coating.
Q4. Is high-pressure washing necessary?
High-pressure washing is often effective for removing loosened coal residues, although the required pressure depends on the surface and coating condition.
Q5. Can it be used on epoxy-painted cargo holds?
Only after confirming compatibility with the specific epoxy coating.
Q6. Can the product be used for petroleum coke stains?
Some cleaning methods may overlap, but petroleum coke deposits can behave differently from coal residues. A product specifically evaluated for petcoke cleaning may provide better results.
Q7. Does the product remove rust?
Coal Stain Remover is primarily intended for coal-related contamination. Rust removal may require a separate chemical treatment.
Technical Recommendations
For effective cargo hold cleaning, remove as much dry coal residue as possible before applying chemical cleaners.
Avoid applying cleaning chemicals directly over thick layers of loose cargo residue, as this can increase chemical consumption and reduce cleaning efficiency.
For cargo changeovers involving sensitive cargoes such as grain, fertilizer or other cleanliness-critical products, verify the required hold cleanliness standard and ensure all chemical residues are removed before loading.
Product Description & Chemical Profile
RXSOL TECHNICAL PRODUCT BULLETIN
COAL STAIN REMOVER
Heavy Duty Marine Cargo Hold Cleaning Chemical
Brand: RXSOL Product Category: Marine Cleaning & Maintenance Chemicals Application: Coal Stain Removal, Bulk Carrier Cargo Hold Cleaning, Industrial Surface Cleaning
1. Product Description
RXSOL Coal Stain Remover is a heavy-duty marine cleaning chemical developed for the removal of stubborn coal stains, coal dust, carbonaceous deposits and cargo residues from compatible surfaces in bulk carrier cargo holds.
Coal cargo handling and transportation often leave black staining, fine coal particles and compacted residues on cargo hold bulkheads, tank tops, frames, hatch covers and other structural surfaces. These deposits can be difficult to remove through ordinary water washing, particularly when mixed with oily contamination or allowed to dry onto painted surfaces.
RXSOL Coal Stain Remover is designed to penetrate, loosen and disperse coal-related contamination, allowing deposits to be removed more effectively during subsequent washing.
The product is intended for use during cargo hold cleaning after coal discharge, especially when preparing cargo holds for inspection or subsequent cargo loading.
2. Key Features & Benefits
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Designed for removing stubborn coal stains and black cargo residues.
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Helps loosen compacted coal dust and carbonaceous contamination.
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Improves the effectiveness of water washing.
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Supports cleaning of cargo hold bulkheads, frames and tank tops.
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Helps reduce repeated manual scrubbing.
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Suitable for controlled spray and foam cleaning applications, subject to formulation.
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Can be incorporated into high-pressure washing procedures.
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Helps prepare cargo holds for subsequent cargo operations.
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Useful for cleaning selected industrial surfaces contaminated with coal dust.
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Supports efficient marine cargo hold maintenance.
RXSOL PCS (Coal / Lime Remover) is an innovative, concentrated liquid product specifically engineered to attack, penetrate and remove Coal Carbon, pet coke, lime deposition accumulations from cargo and storage tanks, AlsoDeveloped for cargo hold cleaning to remove stains and discoloring after discharge of cargoes such as pet coke, coal, lime and other oily type cargoes.. Additionally, it may also be used to remove mineral deposits and eliminate bad odors in tanks and other closed systems.
It is free from hydrocarbon solvents, non flammable and biodegradable.
Biodegradable / Non-Toxic / Non-Pollutant.
VERY Cost effective
It is special blend of synthetic detergents and holding agents to increase its effectiveness on vertical surface.
Recommended to use spray equipment.
The use of hot water will greatly enhance the effectiveness of the cleaning and should be utilized whenever possible.
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