BOILPLEX AT Hardness Control
In addition to controlling the alkali content, scale and sediment, Boilplex ATprotects the condensate system (Steam superheater) from corrosion caused by low pH. Boilplex AT control sludge and sediment deposition by adsorption on sludge boiler surfac
Application & Uses
Product Description
RXSOL BOILPLEX AT is a multipurpose boiler water treatment chemical based on a combination of phosphates, synthetic polymers, alkalinity-control agents and deposit-conditioning additives.
The product is designed to control hardness-related scale, sludge formation and corrosion in low- and medium-pressure marine and industrial boiler systems.
RXSOL BOILPLEX AT helps maintain boiler cleanliness by conditioning hardness precipitates and suspended impurities, preventing their firm adhesion to heat-transfer surfaces. Its polymeric dispersants assist in maintaining soft, mobile sludge that can be removed through routine boiler blowdown.
The treatment is particularly useful in boiler systems experiencing variations in feedwater quality, condensate return conditions and makeup water composition.
When used as part of a complete boiler treatment program with an appropriate oxygen scavenger, RXSOL BOILPLEX AT supports reliable boiler operation, improved heat-transfer performance and reduced deposit-related maintenance.
To be most effective to prevent corrosion and scaling using drug Boilplex AT the drug should be constantly adding to the boiler system with a dosing devices BWT Dosing System. Less preferable to use gravitational dosing device, because preparation can evaporate when the water returns into the tank cascade.
Dosage & Directions for Use
Recommended Dosage and Application
Initial Treatment
For reference, the original DREWPLEX AT manufacturer recommends an initial treatment of 2.5–5 litres per metric tonne of boiler system water. This is a reference-product dosage, not a verified RXSOL BOILPLEX AT dosage.
Actual RXSOL dosing should be determined from its active concentration, boiler water analysis, system volume and operating conditions.
Continuous Dosing Procedure
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Determine the total boiler water volume and operating pressure.
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Check feedwater quality, hardness, conductivity, pH and alkalinity.
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Prepare the treatment solution using suitable clean condensate or demineralized water, where approved.
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Dose continuously through a calibrated chemical dosing pump into the designated feedwater line.
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Monitor boiler water alkalinity, phosphate, conductivity and condensate quality.
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Adjust treatment dosage and blowdown according to the approved control program.
Regularly enter solutions drugs Boilplex AT with a dosing device BWT Dosing System in feedwater recirculation outlet below which returns cascading water in the tank. If there is no recirculation of feedwater, the drug should be submitted in suction tube feeding pump. When using gravity dispenser the drug should be fed to the point of feed water tank or in cascade. Drug supply line should be higher than normal water level (about 1 meter) and as close as possible to the fence of water nutrient pump. Boilplex AT to be dissolved in distilled water or condensate in the dispensing tank and gradually continuously fed for 24 hours, keeping the system demand. The daily dosage is depend on the volume of the system, the condensate quality and purity, as well as the quality and quantity of the feed water system. For standard operating systems the dosage Boilplex AT is about 1 liter a day.
Very large systems or in non-standard conditions will have a greater need for preparation. Many factors can affect the initial dose of the drug. The two most important factors - quality feedwater and the boiler. The recommended initial dose of 2.5 to 5 liters per tonne of water system. After the initial filling of the product during operation of the system on a daily basis should perform a test to adjust the dosage. Low quality feedwater demands increase quantities of preparation, as well as leaching of the polluted water from the boiler of the boiler due to the settling of particles on bottom of the boiler during system shutdown. This in turn entails the need for additional purging and increase the amount of drug.
The main objective of the program - to prevent fouling. The most effective way to fight c deposits is to use distilled water feed. Boilplex AT created for removing water hardness instability.
Blowdown
Purge procedure is necessary for the effectiveness of any treatment program and boiler watershall be in accordance recommendations manufacturer's instructions. Purging is required to remove the precipitate dissolved and suspended solids. Normal regular purging with sufficient neutral of conductivity 700 μmho. A higher rate of conductivity (above 700 μmho) frequency blowdown should be increased. Additionally, it is recommended to wash weekly collector or separator pair (if any) to reduce the accumulation of sludge.
Technical Specifications & Properties
|
Appearance |
: Clear liquid |
|
Specific gravity at 25 º C (77 º F) |
: 1.056 |
|
Fire |
: off |
|
Freezing temperature |
: -6.6 º C (20 º F) |
|
pH |
: 13.4 |
|
Stability after freeze / that |
: yes |
Recommended Industrial & Shipboard Areas
RXSOL BOILPLEX AT Hardness Control Sludge Conditioner most commonly used in low and medium pressure boilers, to keep BOILER WATER CLEAR and Sludge free.
Technical Specifications
|
Parameter |
RXSOL Specification / Description |
|---|---|
|
Appearance |
Clear liquid |
|
Specific Gravity at 25°C |
1.056 (published RXSOL value) |
|
Chemical Base |
Phosphate and synthetic polymer blend |
|
Physical Form |
Liquid |
|
Water Compatibility |
Intended for aqueous dosing |
|
Primary Function |
Hardness, scale and sludge control |
|
Secondary Function |
Alkalinity and corrosion management |
|
Standard Packing |
25 L |
The appearance and specific gravity are taken from the published RXSOL product listing. Other quantitative properties, including pH, phosphate concentration and active polymer content, require batch-specific confirmation.
RXSOL – Manufacturer & Supplier
Boiler Water Treatment Mechanism
1. Hardness Control
Phosphate compounds react with residual calcium hardness to form less adherent precipitates that can be conditioned and removed through blowdown.
2. Polymer Dispersion
Synthetic polymers help disperse suspended particles, iron oxides and hardness precipitates, reducing deposit accumulation on boiler heating surfaces.
3. Scale Prevention
The combination of phosphate treatment and polymeric deposit control helps limit hard scale formation and associated heat-transfer losses.
4. Alkalinity Management
Alkalinity-control ingredients maintain suitable boiler water conditions, reducing the risk of certain forms of internal corrosion.
5. Condensate Protection
Where the verified formulation includes an appropriate volatile neutralizing amine, it may also support condensate system pH control.
Recommended Companion Treatment
RXSOL BOILPLEX AT should be used with an appropriate oxygen scavenger where required by the boiler treatment program.
Suitable treatment technologies may include DEHA-based, catalyzed sulphite or other approved oxygen-scavenging systems, selected according to boiler pressure, steam application and water quality.
BOILPLEX AT should not be assumed to remove dissolved oxygen on its own.
Product Details
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Field |
Details |
|---|---|
|
RXSOL Product Title |
BOILPLEX AT Boiler Water Treatment Chemical – RXSOL |
|
RXSOL Description |
RXSOL BOILPLEX AT RXSOL-40-5027-025 is a phosphate-polymer boiler treatment for scale prevention, sludge conditioning and marine boiler maintenance. |
|
RXSOL Product |
|
|
Boiler Water Focus |
BOILPLEX AT Boiler Water Treatment |
|
Product |
Phosphate Polymer Boiler Treatment, Marine Boiler Scale Inhibitor, Boiler Sludge Conditioner, Boiler Water Treatment Supplier |
|
Product |
RXSOL BOILPLEX AT phosphate polymer boiler water treatment chemical 25 litre |
RXSOL BOILPLEX AT should be presented as an independently branded product for similar applications.
Product Description & Chemical Profile
RXSOL BOILPLEX AT – Advanced Boiler Water Treatment Chemical
Phosphate–Polymer Boiler Treatment | Scale Inhibitor | Sludge Conditioner | Corrosion Control
Product Name: BOILPLEX AT Hardness Control
Product Code: RXSOL-40-5027-025
Brand: RXSOL
Category: Marine & Industrial Boiler Water Treatment
Reference Product: DREWPLEX AT by Drew Marine
RXSOL already lists BOILPLEX AT Hardness Control (RXSOL-40-5027-025) as its phosphate–polymer boiler treatment product for applications similar to DREWPLEX AT.
THINK RXMARINE
BOILPLEX AT Hardness Control is specialized Boiler Water treatment product to KEEP Boiler water Clear and Clean SLUDGE FREE.
Boilplex AT is basically phosphates combination with synthetic polymers. Very easy to use, provides flexibility in system operation and control over the operation of the auxiliary and exhaust gas heaters on the boats. The tool is designed to maintain the cleanliness of the boiler at unstable as feedwater.
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